Proven Execution in
High-Reliability
Electronics
Real-world programs where Lonestar EMS delivers quality, scalability, and on-time performance in demanding environments. From NPI to full production, we support mission-critical missions.
Yield Rate
99.8% Average
ISO 9001:2015
ITAR Registered
IPC Certified
Traceable Quality
Explore Our Case Studies
A selection of programs where we helped customers scale, improve quality, and execute with confidence in regulated sectors.
Pump Control Module – Industrial Hydraulics
Delivered high-reliability performance in harsh environments
Pump Control Module – Industrial Hydraulics
Delivered high-reliability performance in harsh environments
Pump Control Module – Industrial Hydraulics
Delivered high-reliability performance in harsh environments
Featured Program
Scaling Production of Mission-
Critical Pump Control Modules
The Challenge
A global fluid power OEM required a partner for complex electro-mechanical assemblies used in harsh agriculture and off-highway equipment environments. High failure rates with previous vendors threatened their market expansion.
The Lonestar Solution
✓ SMT with AOI/X-Ray
✓ One-piece flow box build
✓ Integrated functional testing
✓ Full serialization & history
Zero
100%
Built for Programs Where Failure Is Not an Option
Our processes are designed to reduce risk, ensure compliance, and support long-term
production success for mission-critical hardware.
%
First Pass Yield
%
Test Yield
Years ISO Certified
Major Audit Findings
Internal audit reports available upon request for verified partners.
Disciplined Execution at Every Stage
Rapid NPI
We accelerate product realization with engineering-led new product introduction that anticipates production hurdles.
Precision SMT
Automated optical inspection (AOI) and 3D X-ray ensure every component is placed with absolute precision.
Full System Integration
Beyond the board: we manage enclosure assembly, firmware loading, and complex functional validation.
Start Your Next Program with Confidence
Let’s discuss how Lonestar EMS can support your next build with the same level
of execution and reliability.